• No Waiting Time- Full Power Fed In Seconds.
  • Fast Heating- Heat Produced in Material
  • Energy Saving- Due to High Efficiency
  • Low Pollution-No dust & fumes are emitted.
  • Scale loss- Material loss reduced by 2%-Quick Payback
  • Higher Die Life-Due to less core to surface temperature difference.
  • Flexible design to suit Different Layouts

 

 Features

Optional Features

  • Automatic/Semi Automatic Feeding Systems
  • Bar/Billet/Slug/Handling System
  • Quick Extraction Systems
  • Highly Efficient & Reliable.
  • Billet/Tube Heating systems for Copper, Aluminium, Steel, Cupro-Nickle, Brass
  • Heating coil with Refractory lining
  • De-mineralised Water Flow System.  

 

  • Inert Gas Atmosphere.
  • Quality control through Reject/Accept System.
  • Portability of Plant.
  • Temperature measurement and control.
  • Reduced Floor space.

 

No Waiting Time

MF Generators are designed to operate at full power within seconds of its Start. This Power is applied to the heating coil.

Fast Heating

Induction Heating takes place because of the induced eddy current in the material which reduces the heating time.

Energy Saving

In conventional heaters (oil/gas) heat transfer takes place because of the thermal conduction where losses are more, whereas in the Induction the heat is produced because of the eddy currents. This reduces the thermal loss & increases the efficiency & in turn save energy.

Low Pollution

Better working conditions as no fumes, flames or dust appear. Hence, no atmosphere pollution. 

Low Scale Loss

In Oil/Gas fired systems, scale losses are to the tune of 3 to 4 percent. Whereas in case of the Induction Heating, scale loss is only 0.5 percent. This saving of material pays for the investment & helps in reducing the pay back period.

Increased Die Life

The low core to surface temperature increases the die life.

High Efficiency Heating Coils

A computer software is used to design the Heating coils to suit exact requirements. Electrolytic grade copper is used to  minimise losses in Inductor which hosed in insulated box with refractory lining to reduce heat loss. Water cooled abrasion resistance guide rails are used to guide the job inside the coil.  

 

Higher Capacity & Custom Build Billet Heaters Are Available For Ferrous & Non-Ferrous  Metals.  

Standard Billet Range With Power/Frequency Requirement

BILLET (mm)

POWER SUPPLY

STEEL

Diameter

Length

Power

Frequency

Steel

10-30

30-150

100kw

10kHz

240kg/Hr

10-30

30-150

150kw

10kHz

350kg/Hr

20-40

30-150

100kw

5kHz

240kg/Hr

20-40

30-150

150kw

5kHz

370kg/Hr

20-40

50-250

250kw

5kHz

630kg/Hr

30-60

30-200

100kw

3kHz

280kg/Hr

30-60

30-250

150kw

3kHz

400kg/Hr

30-60

60-250

250kw

3kHz

650kg/Hr

30-70

70-250

350kw

3kHz

880kg/Hr

30-70

80-300

450kw

3kHz

1100kg/Hr

30-80

80-300

600kw

3kHz

1500kg/Hr

30-80

80-300

750kw

3kHz

1940kg/Hr

50-100

100-400

350kw

1kHz

910kg/Hr

50-100

100-400

450kw

1kHz

1150kg/Hr

50-100

120-500

600kwv

1kHz

1570kg/Hr

50-100

120-500

750kw

1kHz

1950kg/Hr

50-100

140-700

1000kw

1kHz

2600kg/Hr